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Engineering Consultancy |
Services • Engineering Consultancy |
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Control & Automation Engineering
- Field Instruments Specifications & Data sheets as per Indian as well as International Standards
- PLC (ESD) / DCS / Foundation Field Bus Control System Specifications, Engineering
- Technical bid analysis (TBA), purchase specification
- Engineering for Control System Upgrade
- Engineering for Well Head Automation including field mounted control systems, RTUs, MSVs
- Instrument Index, I/O List
- Control valve sizing, Orifice bore calculation, Safety valve sizing using International Software
- Participation for P&IDs design review, Hazop review, IPF (Risk Analysis)
- IPF closeout report
- Loop Diagrams
- Functional Logic Diagrams
- Instrument Location Layout
- Cable / JB schedule
- Cable Layout
- Hook up diagrams, MTO
- Vendor document Review
- Review of various mechanical packages such as HV Pumps/Motors, Compressors, ETC.
- Provision of Assistance during Plant erection/commissioning including Control systems
- Inspection, System SAT/FAT
Process Design
- Process and regulatory design basis development
- Process computer simulation
- Mass and energy balances
- Technical and economic process alternatives evaluation
- Conceptual process design
- Detail process design
- Vendor technical and cost proposal evaluation
- Process control system design
- Complete process design package preparation, including
- Design basis
- Alternatives evaluation/feasibility study
- Mass and energy balance computer simulations
- Process flow diagrams
-Process control diagrams
-Equipment specifications
-Piping and instrumentation diagrams
-Equipment plot plans
-Equipment List, Line List, Instrument List, Motor List etc.
-Summaries for Utilities, Flare Load, Effluent, Battery Limit conditions etc. - Hands on experience with Process software like UNISYM, ASPEN etc.
Operations Support
- Process evaluation, troubleshooting, optimization
- Debottlenecking
- Operating procedures, process documentation
Specialized Capabilities
- Relief valve sizing
- Control Valve Selection & Sizing
- Utility Calculations, Summary & Utility Flow Diagrams
- Preparations of specifications & Evaluation of package units like Conveying systems, Ejector system, Seal cooling water system, Compressors, Blowers etc.
- Hydraulic calculation & Evaluation of Centrifugal Pumps
- Thermal design & Rating of shell & tube heat exchanger, Jacket, Coil, Tracing, Double Pipe etc.
We have following in house developed software’s to carry out different kind of process engineering activities:
Flow Modules
- Incompressible Fluid Pressure Loss Module
- Participation for P&IDs design review, Hazop review, IPF (Risk Analysis)
- IPF closeout report
- Fluid Pressure Loss Module
- Weymouth Flow Calculation Module for Isothermal High Pressure Compressible Gas in a circular pipe
- Manning Flow Calculations Module for Gravity flows in open channels or in non pressurized closed conduits
- Gas Orifice Pressure Loss / Size Module
- Packed Bed Pressure drop Module
Heat Transfer Modules
- Pipe Insulation Heat Loss Module
- Pipe Inside Heat Transfer Coefficient Module
- Shell & Tube Evaluation Module
- Heat Emission & Surface Temperature evaluation Module
- Composite Wall Heat Transfer Module
Equipment Sizing Modules
- Centrifugal Compressor Sizing Module – Single & Multistage
- Reciprocating Compressor Sizing Module
- Pump Sizing & Evaluation Module
- Separator Sizing Module
Electrical Engineering
- Designing large Electrical distribution system for Chemical petrochemical, Fibres, Pharmaceutical, Paper and other Industrial Plants.
- Designing electrical single line diagram for Power and Lighting
- Logic Control system designs based on PLC
- Design of Layout of Power, Earthing, Lighting including Hazardous Industrial Plant
- Inspection of special electrical equipments
- Specification and evaluation of various HY/LT electrical equipments including thyrist-orized controlled motor and heater panels, invertors, UPS, PLC etc.
- DG / TG Power generation system design
- Telephone/Communication / PA Fire Alarm system specification and layout
Cathodic Protection System Design
Survey, Design Supply, Installation, testing and commissioning of following Cathodic Protection Systems
- Temporary Sacrificial Cathodic Protection System
- Impressed Current Cathodic Protection System
Piping Design & Engineering
- Plot Plan
- Detailed Equipment Layout
- Nozzle Orientations
- Piping Supports & GA Drawings
- Isometrics along with Bulk and Final MTO
- Stress Analysis, Hands on experience with Piping Stress calculation software CEASER
We also provides Detailing for Civil as per Customer requirement:
Civil Structure & Architectural Design
- Architectural Designs, Including perspective & Interior designs
- Civil layout for roads, Drainage layout & Compound wall, Sub- station, Service Ducts, Trench & Landscaping
- Structural design for various plant & non plant building & allied items
- Bill Certification
Shop fabrication drawings making - Bar bending Schedule preparation
- Billing Quantity for Complete Project
- Bill of Quantity for all instrument items / components
SOFTWARE Experience for CIVIL Activities :
- STAAD PRO for Analyzing/ Design of structures.
- Auto CAD – 2000 for 2D Architectural, Structural & Civil drawings.
- Micro station for 2D work if required so.
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